December 7, 2023

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Welding Certification – Automotive ICAR Assessments

2 min read

I-Motor vehicle is a not for gain education group for the Auto collision sector.

Component of I-CAR’s teaching applications entail qualification checks for welding on vehicles. With modern-day cars making use of uni-overall body design and style, it is critical for any weld restore to be structurally sound.

I-Automobile provides 3 welder qualification exams at approved tests web pages across the United States:

  • Gas Metallic Arc Welding (GMAW) Check for aluminum
  • GMAW take a look at for Metal
  • Structural Steel Pieces

GMAW Aluminum Test welds needed

3 welds are necessary…a fillet welded lap joint, a plug welded lap joint, and a butt welded joint with backing. These welds are designed on two unique aluminum alloys and on 2 diverse thicknesses of aluminum.

The aluminum alloys are: 5052-H32 and 6061-T6. The thicknesses are 1mm and 2.5mm (.040″ and.100″)

All 6 welds must pass visible inspection exams and destructive exams.

GMAW test for Steel

The welding tests are finished utilizing 18 ga steel. There are 4 welds required for this welding certification:

The 4 welds are a fillet welded lap joint, a plug welded lap joint, a butt welded joint with backing, and an open butt welded joint.

Welding Certification for Structural Metal Components

The welding take a look at utilised for the structural welding certification test is the identical kind and thickness applied for the I-Car Metal GMAW (MIG) Welding Exam. the exam is finished employing a simulated structural aspect.

There are 2 joints demanded: a butt welded joint with backing, and an offset fillet weld. Plug welds are also utilized for a full of 30 welds. To pass the welding take a look at, the welds need to go visual inspection and the overall length of the component should be within just a specific tolerance. Its a distortion check along with a remaining a welding certification check.

I-Car or truck attempts to build some standardization in weld repairs in the automotive field.

That appears to be like a fantastic detail.

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